Forming metal is a complicated task. But if you are a fabricator mechanic, you just need to form a metal tube or pipe now and then. In this case, you should use a tube bender to get the perfect angle every time you need it.
It will also lessen the risk of damaging the pipe or tube. So finding the best tube bender should be your main concern for this job. In this article, you will get lots of information about a tube bender. We describe the 9 best tubing benders so that you can find the right one for your project.
Why Need Tubing Benders?
In the maximum amount, as you would possibly not entirely the sort of a particular product, that does not rule out the very fact that it’s beneficial to some extent. That is the great thing about attributes, and that we haven’t any control over them. As a part of our mission to heighten your understanding, these tubing bender reviews have checked out many of the overall benefits accrued from using such machines. Take a glance.
Firm Grip
Pipes and tubes with thin walls provide many troubles, particularly with tight bends. The cast dies to hold the fabric during compression while holding them back into position. Without the dies, bearing in mind the force frequently applied in bending, the tubes will get clutched past the curvature and bowed.
Value Addition
If you are looking to commercialize your fabrication works, then you need to engage in the pipes and tubes as soothing to the eyes as possible. The biggest goal of doing so is to take advantage of the return on investment. With a tubing bender, you’ll achieve any shape or curvature of your desire, thus attracting potential clients. Be sure that most people are attracted by elegance before they even plow forward to certify a product’s quality.
Cutting on Costs
Eliminating extra expenses is as important as value addition if you are looking to maximize the returns. Wondering what charges are incurred from pipe and tube bending? Firstly, getting a custom-built unit will prevent the cash you’d otherwise have spent in subcontracting your project to other companies. Second, create new income by maximizing the economies of scale. As such, the operational costs incurred by performing on a bulk project a 1 go is significantly suppressed, compared to performing on singular and continuous projects.
Cleaner and Smooth Finishes
Tube and pipe bending aims to level any sharp corners that might derail their workability. They also eliminate the necessity to hitch the steel through welding. An entire pipe or tube (without any joins or welds) looks very clean and smooth.
Things to Consider When Choosing Tubing Bender for Roll Cage
Before choosing a bending machine, you have to consider various issues. In that case, the very first step is to determine your present bending needs and estimate the future growth of your business.
Besides this, you will get an idea about other important considerations for selecting a tube bending machine.
And these are:
Investigate the Basic Bender Type
The first thing you need to do before buying a bending machine is investigated basic bender types and match them with your needs. By doing this, you can understand which type of bending support you need from the machine.
We can discuss different types of bending machines and their uses.
Like:
Open Rotary Draw Bending
This method is used to bend a fixed radius forming a die set, forming an empty tube. This is the most common method of bending used in structural, motorsport, and industrial application.
Mandrel Bending
Mandrel Bending is mostly used for pipe & tube bending. A solid steel rod is inserted into the pipe during the bending process to get a wrinkleless, smooth bend in this bending technique. This method is used for turbos, headers, mass-produced furniture, and cold air intakes.
Roll Bending
In the Roll Bending technique, the pipe- extrusion has to pass through a series of rollers, which applies the pipe pressure and changes the radius.
Ram Style Bending
In this method, a hydraulic ram is used to push a die into a tube. This bending technique is known as the simplest, fast, and highly productive technique. It is used for carports, exhaust systems, and gates.
Evaluation of Speed, Accuracy & Repeatability
Another thing you need to consider before buying a tube bender is its Speed, Accuracy, and Repeatability. The capability level and power mode of mentioned four different machines may help you to choose:
Manual Bender
These benders are very economical and perfect for small productions and entry-level projects. Accuracy and repeatability may vary depending on the operator’s care for detail.
Air/ Hydraulic Bender
An air/ hydraulic bender is powered by a combination of hydraulic and shop air. These benders offer hands-free bending with power but they are pretty slow for production. They are fitted with auto stops which offer an accuracy of about 0.5 degrees.
Electric/ Hydraulic Bender
These benders are faster than air hydraulic benders as electric hydraulic pumps power them. Like hydraulic air benders, they are also fitted with auto stops.
NC & CNC Electromechanical Bender
These benders are programmable by the operator. And they were furnished with a touchscreen, encoder, and auto stops. You can get an extremely accurate bend with this type of machine.
Matching Machine Capacity With Material Strength
For an efficient and quality bend, you have to make sure that your machine can handle the extensible strength of the materials for your assumed production number.
In that case, you should remember:
Industrial grade and production style-based benders can operate at full capacity daily.
On the other hand- lighter duty or entry-level can make you struggle after using the maximum capacity for an extended period.
So get familiar with materials and verify that they match your bender’s capacity.
Know the Material
The type of your operation will decide what type of bender & tooling is suitable for you. But when you are ready for a bending job, considering the following information will help you to choose the proper machine for your job.
- Type of material
- Size and outside diameter
- The thickness of the material
- Center Line Radius (CLR)
- The distance between bends
View Top 9 Tubing Bender for Roll Cage
There are various types of tube benders available in the market. Each of them has a particular use. Today we will highlight the 8 best tube benders for roll cages and some crucial issues that you need to consider before buying one.
Hope this will help you to decide which one will be perfect for your job.
1. Happybuy 12 Ton Exhaust Tubing Bender
Tubing bender makes your work easier. Through these tools, you can easily create a different angle on different metal tubes or pipes. The Happybuy tubing bender has a strong frame that plays a heavy-duty role; it can take a load of 12 tons of metal.
There is a top-notch performer hydraulic & manual, that is the capacity to take on most bending undertakings as per its clients. It’s the most valuable twisting application. It comes in 6 different sizes of high-quality dies that give you a smooth shape of your tube.
This hydraulic tubing bender can bend tubes of all materials up to 90-180 degrees. The bending range is 1/2″ to 2″. This bender did work safely and quickly without any issues. It is a professional pipe bender that works with all metal. You can use it for different industrial uses. You can use it as square tubing, or roll cage tubing. It’s great for roll cage design.
In addition, the Goplus heavy-duty bender is given the capabilities, for those looking for a well-built bending tool that is a sensible choice.
Things We Liked
- Use long life;
- It can be easy to use;
- Reasonable price;
- It’s a hydraulic operation.
Things We Didn’t Like
- Sometimes hydraulic jack can’t work properly on a rough surface.
2. Manual Pipe Tube Bender by Mophorn
Why should one invest in a manual tube bender? These benders are portable, affordable, and lightweight, that is why. A manual tube roll bender is much easier to handle than a hydraulic one.
Meet manual pipe tube bender from Mophorn. This little tube roll bender can do all kinds of bending with some added benefit. One is, it comes with 7 dies ranging from 3/8 to 1-inch in size.
With this lightweight bender, you can bend pipes and tubes from 8 mm to 2.0 mm in thickness. Through this tubing bender, you will be able to create a roll cage design easily.
Building your roll cage will be extremely exhausted-free using a Mophorn pipe tube bender. When we tested this bender, Its long handle worked swiftly and efficiently. Neither had it required much space nor high maintenance in our garage. But the product is not polished like the expensive ones.
The best feature of this device is anyone can be creative and make unique roll cages or other things; because the Mophorn pipe tube, bender will bend pipes and tubes to any angle. This bender is not just to build roll cages; it is a versatile bender in the cheapest range.
Things We Liked
- Lightweight, portable, and affordable;
- Suitable for any metal, steel, copper, circle tube, or wire pipe of 10 to 25 mm
- Packaging includes seven dies of 3/8″, 1/2″, 9/16″, 5/8″, 3/4″, 7/8″, and 1″ size;
- This heavy-duty bender can mend pipes and tubes of 0.8-2.0mm wall thickness.
Things We Didn’t Like
- If not high-end, you may have a problem lining up the wheels at first;
- This bender may not be as durable as the pricey ones.
3. SHZOND Manual Pipe Tube Bender Set
This is explicitly intended for use in making the vehicle roll cages. It’s a strong carbon steel outline that is an inconceivably hearty and rigid structure. This bender comes in a total of 7 unique-size dies. 7 different dies ensure a variety of uses.
It can twist up to a most extreme edge of 90 degrees. While the various passes on empower fast changes while expanding its flexibility of utilization. Developed from strong excellent materials, this model appreciates a long helpful life expectancy, and it is likewise simple to work because of its water-powered structure. It is the right choice to make roll cages, furniture, frames, awnings, and canopies.
It is the ideal choice for making roll cages, frames, furniture, awnings, and canopies. Easy operation and lightweight is a good features of the SHZOND tube bender.
This is a perfect bit of hardware for any home specialist or car lover who is quick to make their move confined in their home workshop.
Things We Liked
- Lightweight;
- Long lifespan;
- Heavy quality manual pipe bender;
- Easy to use.
Things We Didn’t Like
- No issues found yet.
4. DBM Imports Manual Pipe Tube Roller Bender
It is a manual pipe tube roll bender that works great. The Dbm imports manual pipe tube roller benders with the capacity to handle most normal pipe bowing employment in mechanical situations. The round pipe capacity is a maximum of 1.18″ x 0.04″, flat steel capacity is a maximum. 1.5″ x 0.40″.
The best feature is different adjustable roller levels so you can create different angles easily. The strong frame of the bender ensures long-term use of this item. It has a handle that makes your work easier.
In addition, the Dbm imports manual pipe tube roller bender is given the capabilities. For those looking for a well-built bending tool, that is a sensible choice.
Things We Liked
- Suitable handle.
- Durable cast iron construction;
- Affordable.
Things We Didn’t Like
- Heavyweight.
5. Mophorn Pipe Tube Bender
This tube bender is manufactured by the Mophorn Benders. It really is an affordable and good-quality bender. You can use this without any issues. It works great for the roll cage.
Two different materials are used for this tubing bender. The technology is rigorous and the product is firm and reliable. The mold of this bender is made of 40CR steel, which has the characteristics of corrosion resistance, wear resistance, and high hardness. And the parts are made of 45 # steel, which is characterized by high strength. For this reason, this bender lasts for a long time without any damage.
The long handle is a great feature for this item ists ensures an easy work method. Through this long handle, you can work fastly.
7 round dies have come with this product. Size of the round dies is 3/8″, 1/2″, 9/16″, 5/8″, 3/4″, 7/8″ and1″. These die to ensure a super roll or round cage. You can easily carry this tubing whatever you want.
Things We Liked
- Economic, lightweight, and portable;
- Easy hydraulic operation;
- High-quality pipe bender;
- Makes perfect bends to pass necessary technical inspections;
- Easy to carry;
- Affordable;
- Works without mounting to any surface.
Things We Didn’t Like
- No bad issues are found.
6. Ridgid 38048 Model 608 Heavy-Duty 1/2-inch Tubing Bender
RIDGID’s 608 heavy-duty pipe bender is the solution for those who never compromise on reliability and performance. This manual pipe bender can shape metals as hard as titanium. Its 16 inches long cushioned handles ensured added comfort and force while we used it for testing.
One distinct feature of this bender is the built-in vice clamp. We tried it, and this clamp has proven to be really useful to keep the tool in place while in operation. Locking and unlocking are also very easy; a half-turn of the handle is all it requires to do the job. Creating a U-bend will not require cross-handling of the tube. Its two-stage design can handle the task in one go.
As the manufacturer claims, RIDGID 38048 Heavy-Duty Pipe Bender has a capacity of outer diameter of ½ inch and a bend radius of 1-1/2 inch. The added benefit you get with fabulous features is a lifetime warranty on this machine. It perfectly worked on bending a stainless steel tube of 1/2″ Outer Diameter and.065 Wall thickness. We hardly felt any stress on my hand while working. The matter is, it needs a little space to work.
For your peace of mind, pro-quality performance, and proven quality, you can rely on RIDGID 38048 Heavy-Duty Pipe Bender with your eyes closed. It is manufactured by a century-old manufacturer RIDGID. RIDGID is the name of quality and standard to all the users of their products.
Things We Liked
- Long handle and cushioned grip for better comfort and less force;
- Suitable for hard metal tubes like titanium;
- Two-stage design for 90-180 degree bending without cross handling;
- Vice clamps give stability;
- Easy lock and unlock;
- Portable;
- Bending forms are marked for the desired alignment.
Things We Didn’t Like
- Long handles require larger space for convenient operation.
7. KAKA Industrial TR-40 Square Bender Bending
If you are looking for something unique for your garage without caring about the cost, a manually operated tube bender from KAKA Industrial is meant for you. It comes in a revolutionary patented design with an attached degree ring and three different speed settings.
This bender has a capacity of 1-1 / 2 “x 14 gauge square tube with multiple passes. It is especially suitable for bending square and rectangular tubes.
The speed setting is another wonder of this machine. It can be achieved with each push depending on the size and material of the tube. The first one is suitable for tough tubes, the second one for intermediate ones, and the third one for lighter gauge tubes. For longevity and rust resistance, the thrust washer and pivot points are coated with aluminum bronze.
Unlike other manual benders, this bender did not need any assembling before the operation. All we did was insert the tube in the hook arm. The angle was precise because of the degree ring. Did not need to remove the tube or reset the machine.
While resetting the bender for different size tubes, we found the hook arm really convenient. It has quick-release inserts to insert and remove tubes. Resetting took merely a minute.
This machine is compact with its stand, degree dial, and handle. The only drawback we found is, you have to purchase the dies separately. The most impressive feature of this device is that you can do bending and take the reading of the angles at the same time.
Things We Liked
- Materials such as steel, cuprum, and aluminum;
- The adjustable roller allows for flexibility and easy operation;
- TR-40 square tube roll bender,
- Anti-spring back mechanism.
Things We Didn’t Like
- Expensive.
8. Mophorn 1-1/2″ Tubing Rolling Bende for Mild Steel Copper & Aluminum
This industrial tubing bender is explicitly intended for managing square and rectangular tube bending processes. It can be used to handle gentle steel, copper, and aluminum. It is made of high-solidified steel and embraces a three-sided base, a helpful long handle, and thickened screw bar for strength and security.
This bender works great if you want a roll cage it also works with a square and flat design. The frame of this bender is constructed with heavy-duty steel so you can use it for a long time. Most of the users want a long-lasting bender for the project. You can use this tubing bender for different industrial and construction purposes.
This compact metal bender is capable of making different bends in solid round shapes. It is a fast, economical way to produce angled bends in round tubing. This is a lightweight tubing bender so you can carry it easily in various workplaces.
Things We Liked
- Premium quality;
- Well constructed;
- Convenient operation;
- High flexibility.
Things We Didn’t Like
- None.
9. Baileigh RDB-25 Cast Iron Manual Rotary Draw Tube Bending Set
As should be obvious, It is worked to boost capacity and limit. This machine can effectively twist up to 200° without requiring a stop and reset. By advancing continuous bending, you’re engaged to obtain the most exact curve conceivable. The Baileigh RD8-050, each progression of your venture, can be performed productively and rapidly.
In fact, users boast that they can play out a changeover in one moment or less! The most widely recognized bend sizes on safe centerline radii guarantee extraordinary-looking curves to be structured.
Essentially place your tubing in the snare embed to work the machine. When you’re set, you are allowed to restore the device to its unbiased position and take out your work. That is it! The procedure is effortless, requiring no real gathering or dismantling.
Things We Liked
- Its have versatile speed options;
- It’s an incredibly powerful bender;
- Quick changeover.
Things We Didn’t Like
- Separate dies.
FAQs
What Kind of Tubing Do You Use for a Roll Cage?
The response to this inquiry is generally found in the rule book. All Race roll bars, street, and street/sport are built with 1.75″x .120″ DOM. Move confines are made with either 1.50″ x .120″ or 1.75″ x .120″ DOM tubing.
Why do Race Cars have Roll Cages?
A roll cage in a vehicle is to ensure the travelers are in it from finding serious injuries if the vehicle flips over. Roll cage shields its inhabitants from being harmed in a mishap, especially in case of a move over. Move Cage is worked in the traveler compartment of a vehicle.
What Size Pipe should I Use for a Roll Cage?
The tubing size used on 8.50 cages is 1 5/8-inch x .118-inch gentle steel or .083-inch Chromoly. For 10-second and slow autos that solitary need roll bars, the size minimum is 1 3/4 O.D.
Conclusion
The list of the best tubing benders and considerable discussions here will help you to select the right one and save you time as well as money.
After getting the right one you need to install and adjust the machine with the help of the instructional manual. And always remember to wear safety clothes and avoid overheating the bender. Different product reviews are shown. Think about purpose, budget, long last product. Mophorn Pipe Tube Bender is good for budget people.
One more thing I would like to add is that always purchase your machinery from a reputable manufacturer after selling support. This will add their expertise to your team which will make your machine function at the peak level.
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About This Writer
Hello, I am David Rowan. I am a professional contractor with 10 years of experience in home building, different tools used, construction, home remodeling, and other home improvement work. I have already built many custom homes and continued to do several woodworking projects along with how to deal with all categories of tools.