Best Metal Cutting Saws (In-depth Analysis 2022)

If you’re a DIYer who loves to work with metal or a professional who has to work with different metal types daily, you need a good quality metal cutting saw.

Only the best metal cutting saw can help you get a superior and perfect finishing on the metal you’re working with.

But choosing the right saw is pretty much challenging!

best metal cutting saw

Because there are different types of metal cutting saw available in the market. You need to do a little bit of research to find out the suitable one from all of them.

You also need to know about the weight, power capacity, versatility and safety features of the saw.

You can check them all online through the reviews of the users of these saws.

In this buying guide, I’ve also tried to help you to select your perfect metal cutting saw by providing the basic information about it.

Find the best quality metal cutting. This article discusses the types of metal cutting types, the important features of the best metal cutting saw the idea about the power and its safety features.

So let’s get in…

A Comparison of Our Favorite Models

PREVIEW PRODUCT DETAILS
DEWALT Cordless Metal Cutting Circular Saw Kit
  • Blade Length: 2 Inches
  • Speed: 3700 RPM
  • Dimensions: 13 x 17.63 x 9.31 inches
See on Amazon
Evolution Power Tools Multipurpose Chop Saw
  • Blade Length: ‎4 Inches
  • Dimensions: 7 x 2 x 2 inches
  • Power Source: Corded Electric
See on Amazon
Makita 7-1/4-Inch Metal Cutting Circular Saw
  • Blade Length: 7.25 Inches
  • Dimensions: 16.5 x 12 x 14 inches
  • Speed: 3500 RPM
See on Amazon
MK Morse 9-Inch Metal Cutting Circular Saw
  • Voltage: 120 Volts
  • Dimensions: 8.94 x 11 x 7 inches
  • Power Source: ‎Corded Electric
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DEWALT 14-Inch Abrasive Chop Saw
  • Blade Length: 14 Inches
  • Dimensions: 22.1 x 13.9 x 17.3 inches
  • Power Source: ‎Ac/dc
See on Amazon

Metal Cutting Saw

Metal cutting saw is the type of saw which can help you to cut through metals. By using this powerful tool, you will be able to cut any metal very fast with perfection. That means they are powerful enough to finish the job faster and smoothly.

There are various types of metal cutting tools available recently. For buying the right metal cutting tool you need to know about them.

Types of Metal Cutting Saw

There are five different types of metal cutting saw available in the market. You can pick any of them depending on the type of your job. If you get a proper idea about these saws it would be easy for you to select one for your project.

Chop Saw

Chop saw is a power tool that is used to cut straight lines in woods. It helps you to get accurate cuts in the woods. It cuts the wood faster than the circular saw. Though a chop is mainly used to cut wood, you can also cut metal using special blades.

Circular Saw

The circular saw uses an abrasive or toothed disc or blade to cut different types of materials in a rotary motion.

You can cut wood, plastic, masonry, or any other metal with this saw. The blades of the circular saw are designed especially for the material they are meant to cut. Generally, the circular saw is run by electricity, but you can also run them by a hydraulic motor or gasoline engine.

Reciprocating Saw

Reciprocate saw is a machine-powered saw, and it gets into cutting action through the push and pull motion of its blade. It has a large blade like a jigsaw, and it is also handle oriented so that you can comfortably use it on any vertical surface.

Bandsaw

Bandsaw is the type of electric saw with a long and sharp blade. It consists of a metal band that turns round and can be used for cutting metal, wood, or other materials.

Generally, they are used in woodworking, lumbering, and metalworking. Usually, this type of saw is powered by an electric motor, and with the bandsaw, you’ll be able to cut any type of curved shape like a jigsaw..

Multi-Cutter

Multi-cutter is a comparatively new one among all types of metal cutting saw. Though these types of power tools are pretty expensive, they work fantastic.

The head of this tool oscillates any tool or accessory that is attached to it. You can use this tool for scraping, cutting, grinding, sanding and many other purposes.

How to Choose Right Type

Now that you’ve got the basic idea about different metal cutting types, it’s time to know about the most important features of the best metal cutting saw.

Blade

While buying any of the mentioned metal cutting saw, you need to check the blade. Because all available blades are not the same. If you get the right blade, you’ll be able to cut your working piece easily in a second with accuracy.

Weight

Another important fact you need to look for is the weight of the saw. The lightweight saw is easy to operate, where’s heavy one is tough to handle.

A heavy metal cutting saw can end with uneven cuts. Light-weight saws can give you a smooth finishing. Moreover, a lightweight saw can prevent you from any unwanted accident.

The preferred weight for a metal cutting saw is 13 lbs. Basically, you should choose the weight of your saw according to your project.

Grip

The most important part of a saw is its grip. If the grip of your saw is perfect, you’ll be able to finish your job without hurting your hand. So check the material, size, and shape of the handle. It should not slip from your hand while working and should not be rough.

Power Capacity

To cut your metal perfectly, you need a saw with a higher amp & volts. Higher motor capacity will give you more cutting power and torque. The ideal power capacity or RPM of the saw should be about 2700- 3900. More than that will run fast and lessen the possibility of perfection and lower that may not cut the material at all.

Versatility

If you have to work on projects where you need to cut various types of materials, your metal cutting saw must be versatile enough to cut all of the varieties.

Safety Features

While buying a metal cutting saw you must check the safety features of it. A good quality metal cutter will definitely include safety features like a blade guard or an eye protection plate and the lock which will prevent it from turning on accidentally.

Price & Warranty

If you want to buy a long lasting good quality metal cutting saw, you need to add a little bit extra money to your budget. Because good quality branded power tools are a little bit expensive. You can also get a cheap one but they can wear out within a few days and even you won’t get the perfect finishing from them.

The branded expensive tool comes with a better warranty which will make it a good investment for the long run. So also check the warranty option of the tool.

Quick Solutions

What Saw Cuts Through Metal?

Hack Saw. The hacksaw is that the most typical hand saw accustomed to cut metal. The hack saw’s most recognizable characteristic may be a rigid, C-shaped frame attached to a stock handle. A thin, slightly pliable blade runs across the open portion of the hack saw’s frame.

How to Choose the Thickness of the Cutting Wheel?

Choosing the thickness of cutting wheels.

That must be cut. For regular chores on either stainless or low-carbon steel using an angle grinder, choose a 1mm or 1.6mm thickness in your disc. For projects that involve thin metal like a sheet, choose a 1.0mm or 0.8mm thinner cutting disc.

Can You Use A 4″ Blade On A 4.5″ Angle Grinder?

No, you can’t use 4″ discs on 4.5″ grinders. The arbors are of a different size. Get one among dem der Adaptor kits. Most 4″ discs have a 3/8 or 1/2 arbor whereas most 4.5″ and up discs have a 7/8 arbor hole. Not always, but the overwhelming majority of the time.

Metal Cutting Saws Correct and Safe Uses

Always take utmost caution when operating any metal cutting saw because the blade is exceptionally sharp, and therefore the machinery is often cumbersome. Before fixing your saw, make sure you are wearing safety glasses to guard your eyes and earmuffs or earbuds to protect your ears from the high noise levels.

If you’ll be cutting through metal, it’s best to settle on a blade that has several teeth along the outer rim. It’s also essential to form sure the blade you’re using is in fitness. If any signs of injury are often seen on the saw, it should get replaced.

We recommend using metalworking fluid together with your cold saws and bandsaws. This fluid acts as an efficient cooling system to supply a superb surface finish while cutting. This lubrication also will extend the lifetime of your blade by inhibiting corrosion.

It will help if you protect yourself from any moving parts by setting safety guards on the machine. Once you’re able to place the item that must be cut under your cold saw, bandsaw or T.C.T saw, confirm you firmly clamp it within the machine vice. The piece you’re performing on shouldn’t yet be against the blade before running the machine.

Once everything is about up correctly and, therefore, the material to be cut is securely in situ, it’s time to start cutting. As you’re cutting the fabric, never force the blade to chop because it may cause the blade to interrupt. If found out correctly, the blade should cut the fabric easily with no force.

View Our Selected Top 10 Metal Cutting Saws, Below

In this buying guide, I’ve also tried to help you to select your perfect metal cutting saw by providing the necessary information about it.

1. DEWALT Cordless Metal Cutting Circular Saw Kit (DCS373P2)

DEWALT Cordless Metal Cutting Circular Saw Kit

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  • Motor: 460 MWO;
  • Rotation: 3700 rpm;
  • Blade: 5-1/2″ 30T;
  • Maximum cut depth is about 1-1/16″;
  • Includes: DEWALT DCS373 Metal Cutting Circular Saw, 2 PCs Premium Li-Ion Batteries (5.0Ah), 1 Fast Charger, a 5-1/2″ Carbide-tipped metal cutting blade, and Kit Box

This saw from DEWALT is perfect for professional use. It ensures perfect cuts on any metal for eternity. Its ease of use, unbeatable power of the motor, and long-lasting batteries are enough to blow your mind away.

A clear glass cover sightline window is the unique feature of this saw. It ensures safety while you are operating this machine and assures the desired cold cut on the desired place, just as you like. It is cordless, hence is portable to carry around to different job sites.

The included pair of batteries offer unlimited power; you can keep on charging while using the other. So, your machine will never run out of battery in times of need. The machine is high quality; the additional high capacity batteries and charger push the more elevated side price. For these reasons, it is an excellent deal for industrial use, but for light to medium use, you can check out the other metal cutting saws we have reviewed in this list.

Things We Liked

  • Portable; 
  • Sightline window ensures accuracy;
  • Coms with LED;
  • Powerful and durable.

Things We Didn’t Like

  • Pricey.

2. Evolution Power Tools 7-1/4-Inch Multipurpose Chop Saw (RAGE4)

Evolution Power Tools Chop Saw

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  • Motor: 1250W (120V) ;
  • Rotation: 3700 rpm;
  • Blade: 7-1/4″ TCT blade;
  • Maximum cut depth is about 2″ and width cut 3-3/4″;
  • Includes: Evolution Power Tools Metal Cutting Circular Saw and Carbide-tipped universal blade.

This saw from Evolution Power Tools is literally ‘a jack of all trades’. To reach maximum customers, they have incorporated a universal blade to this machine. From metal to lumber or wood, anything can be sliced with the attached blade. However, if you really mean super finished cuts in square metal pipes, I would recommend using a quality metal cutting blade for that purpose, especially.

The other benefit of this saw is that you can create a bevel cut up to 45 degrees and its sliding features. For the low price, all these features make cutting anything more convenient compared to pricier saws. I recommend this saw for light to medium use; its advantage lies in its versatility, not in power.

Things We Liked

  • Budget-friendly;
  • Sliding saw;
  • 0-45° bevel cut function;
  • Less spark;
  • Versatile blade included.

Things We Didn’t Like

  • No LED;
  • Blades are not suitable for cutting metal.

3. Makita 7-1/4-Inch Metal Cutting Circular Saw (4131)

Makita 7-1/4-Inch Metal Cutting Circular Saw

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  • Motor: 13 Amps;
  • Rotation: 3500 rpm;
  • Blade: 7-¼ ” Ceramic-Metal blade;
  • Maximum cut depth is  2 ½ ”;
  • Includes: Makita metal cutting circular saw with carbide-tipped blade, a socket wrench, and a switch button.

If you have faith in Makita and need a big size blade, then proceed with this review. This 7 ¼ inch saw has all the advantages of an innovative blade. The included blade is a unique metal-ceramic blade that lasts longer than conventional abrasive blades or carbide tip blades.

The advertisement claims the maximum cutting depth is 2 ½ inch, but this saw cuts up to 3 ¼ inch metal easily. For a spark free and chip free workshop, Makita saws are unbeatable. Besides, this smaller saw is portable due to its 10 pounds weight.

Some users mentioned that the chip collector blocks the view of the cutting line; despite that, everyone who once used this machine, recommends this.

Things We Liked

  • Lightweight;
  • Spark free;
  • Affordable;
  • Useful chip collector. 

Things We Didn’t Like

  • Chip blocks the cutting live visibility.

4. MK Morse 9-Inch Metal Cutting Circular Saw (CSM9NXTB)

MK Morse 9-Inch Metal Cutting Circular Saw

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  • Motor: 15 Amps;
  • Rotation: 2700 rpm;
  • Blade: 9″;
  • Maximum cut depth is about 2″ and width cut 3-3/4″;
  • Includes: MK Morse Metal Cutting Circular Saw, length adjuster, laser guide, side handle, wrench, overload switch, retracting blade guard, safety goggles, metal chip collection cover, spindle lock, earplugs, and carrying case.

Saw with a larger blade has greater cutting capacity compared to small radius blades. This metal cutter saw from Mk Morse is equipped with a 9 inch blade to meet the most demanding applications of your workshop. Its motor creates high torque and low rotation, just enough to cut hard metals seamlessly.

Not only that, even after a day long operation, this saw will not leave a trace of chips in your workshop. Its chip collecting chamber does all the cleaning and minimizes noise simultaneously.

The powerful motor eliminates the need to force the machine, just hold the blade in place and let it do its job. For the price, it is a high quality saw.

Things We Liked

  • Long lasting blade;
  • Cuts fast;
  • Less noisy;
  • Suitable for heavy applications. 

Things We Didn’t Like

  • No cons.

5. Makita 12-Inch Metal Cutting Saw (LC1230)

Makita 12-Inch Metal Cutting Saw

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  • Motor: 15 Amps;
  • Rotation: 1300 rpm;
  • Blade: 12″;
  • Maximum cut depth is 4 ½’’ 90 crosscuts, 3 ½’’ 45 bevels;
  • Includes: Makita metal cutting circular saw with carbide tipped blade, a socket wrench, and a switch button.

I prefer using power tools for daily use with additional safety features. Even after wearing safety goggles and gloves, accidents can happen if the power tool, like a mechanic saw, starts up unintentionally. With this saw from Makita, the risk of such accidents is thoroughly prevented with a lock-off button.

The included pro-quality blade cuts metal like butter, leaving clean, cold, and burr-free cuts every time. The manufacturer also claimed the blade to be 50% long-lasting compared to other carbide tip blades.

The durable construction and sturdy structure of Makita Saw will indeed retain decades of abuse and overuse. Like any other quality products, the price of this saw leans towards the higher side. For me, it’s completely reasonable considering the craftsmanship of its performance and safety features.  

Things We Liked

  • Lock-off button for safety;
  • No burr;
  • Durable and sturdy construction;
  • Perfect for industrial metal fabrications.

Things We Didn’t Like

  • High price.

6. Evolution Power Tools 9-Inch Steel Cutting Circular Saw (EVOSAW230)

9-Inch Steel Cutting Circular Saw

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  • Motor: 15 amps;
  • Rotation: 2700 rpm;
  • Blade: 9″, 48 tooth carbide tip;
  • Maximum cut depth is about 3-1/4″ at 90 degrees, 2-1/8″ at 45 degrees;
  • Includes: Evolution Power Tools Metal Cutting Circular Saw and Carbide-tipped universal blade.

This manufacturer has gained popularity due to its universal blade saws. Apart from this, a full range of blades of these sizes is available for different materials like hardened steel, wood, aluminum, etc. You can purchase those as well, depending on your requirements.

Its adjustable depth guard is useful if you want to create slots or make a trench cut on your metal. A handy feature to prevent overcut on precious workpieces. Besides, it produces zero sparks, reducing the risk of injury at your workshop.

This saw has advanced features of any pricey saw available in the market.  The difference is, it is less expensive compared to those due to its less trendy brand name. The extended warranty offered for this machine ensures stress-free applications for years.

Things We Liked

  • Long-lasting blade;
  • Adjustable cutting depth;
  • Bevel function up to 45 degrees;
  • Long warranty.  

Things We Didn’t Like

  • No handle for the guard.

7. DEWALT 14-Inch Abrasive Chop Saw (D28730)

DEWALT 14-Inch Abrasive Chop Saw

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  • Motor: 4 hp, 15 Amps;
  • Rotation: N/A;
  • Blade: 14 ” abrasive blade;
  • Power Source: Ac/dc;
  • Wattage: ‎2300 watts;
  • Includes:  D28730 14 in. Chop Saw; 14 in. Abrasive Wheel; Wrench.

Some professions need metal-cutting saws with fast and convenient wheel-changing functionality to save time. This abrasive chop saw from Dewalt has that advantage with other useful features.  

Besides, like all Dewalt power tools, this one is also equipped with an overload-protected motor to resist heavy industrial grade demanding application. It is also portable, not for its weight, but for its top handle and lock-down facility. Hence, carrying this machine from place to place is a breeze.

Dewalt products are known to be of high quality and expensive. Surprisingly, this machine falls in the economic range on our list. The drawback is, it gets mixed reviews often, but the extended warranty offered by the manufacturer makes this saw worth trying.

Things We Liked

  • Fast wheel changing;
  • Portable;
  • Economical price;
  • Overload protected motor.

Things We Didn’t Like

  • Mixed review.

8. WEN CM1446 Multi-Purpose Cutting Chop Saw, 14-Inch

WEN CM1446 Multi-Purpose Cutting Chop Saw

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  • Motor: 15 Amps;
  • Rotation: 1450 RPM;
  • Blade: 14″ carbide tip blade;
  • Cutting capacity of 3.75 by 7.25 inches;
  • Includes: 45-degree adjustable fence, a hold-down chain, and a steel plate base.

People who have been using abrasive saws for a long time show their negligence over chop saws. But this saw from the WEN power tool suffices in terms of usability to replace the abrasive ones. 

Another thing about this saw is, it is a versatile saw due to its universal blade. Despite that, if you use the included saw to cut thick metals, the performance will degrade faster. After that, you may need to use separate blades for different purposes. Hence, I prefer using a blade, especially for metal only.

It is a budget saw for beginners so that they can master their cutting skills on it. It will deliver good performance if used in light to medium applications only. For heavy-duty usage, this machine may not be able to keep up with the game for long.

Things We Liked

  • Low price;
  • Long-lasting blade;
  • Easily accept ferrous metals, non-ferrous metals, plastics, wood, and more;
  • Includes a 45-degree adjustable fence.

Things We Didn’t Like

  • Makes lots of chips.

9. Ironton 14 Inches Dry Cut Metal Saw  

Ironton 14 Inches Dry Cut Metal Saw

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  • Motor: 15 Amps;
  • Rotation: 1450 RPM;
  • Blade: 14″ carbide tip blade;
  • Maximum cutting depth is  4 ¾ in. round and 4 ⅛ in. square;
  • Includes: Ironton Dry Cut Metal Saw with carbide tip blade.

This metal saw from Ironton comes with a large blade to meet the demand of the highest cutting depths of regular metals like pipe and angle bars. Miter cut of up to 45 degrees is possible with this machine. It is made to make it convenient to use in DIY and small household projects.

The safety and convenience I got in this saw was quite unexpected for the price. Its lock-off button was only seen in a few saws, and the handle does not cause any fatigue to hand even after day-long use. Besides, the base is sturdy enough to use the saw without mounting on any flat surface.

It is equipped with a powerful motor as well that produces rotation lower than other units we have reviewed in this list. Besides, this machine is lacking the durability we look for in machines to use in professional sites. But for light use, it is a useful one in an affordable price range.

Things We Liked

  • Quiet operation;
  • Budget-friendly price;
  • Sturdy base;
  • Lock-off button for safety.

Things We Didn’t Like

  • Not for medium to heavy use;
  • Heavy.

10. MK Morse 14-Inches Dry-Cut Metal Cutting Saw (CSM14MB)

MK Morse 14-Inches Dry-Cut Metal Cutting Saw

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  • Motor: 15 Amps;
  • Rotation: 1300 RPM;
  • Blade: 14″ 72-tooth carbide tip blade;
  • Maximum cutting depth is  5-1/8 inches round at 90 degrees;
  • Includes: MK Morse dry cut metal saw with safety guard, safety goggles, 6 and 8-millimeter hex wrenches, beveling vice, earplugs, and carbide tip blade.

The best feature of this metal cutting saw is its blade, in my opinion. The blade has an inner plate made of hardened steel and tungsten carbide. The tooth is brazed with titanium carbide to make it more heat and wear-resistant. So, even after a couple of year’s heavy use, the blade is expected to deliver satisfactory performance as it is new.

By the look of it, you can tell the machine is durably made. It produces a high enough torque to meet the cutting needs of demanding metal fabricators, and its low rotation leaves clean and cold cuts every time.

The price is a bit higher than the other 14-inch metal cutting saw from less popular brands. But for durability, you will prefer investing in this tool rather than buying a cheap one that lacks the capacity and longevity you need.

Things We Liked

  • Produces high torque;
  • Durable construction;
  • Perfect and fast cuts.

Things We Didn’t Like

  • Noisy.

Conclusion

So this is all you need to know for selecting the perfect saw for you. If you want a durable tool with a warranty, you must try to go with the brand.

Considering the features I’ve mentioned above will help you determine the type of saw you need for your job.

You can also check out the list I’ve provided. They all are best in quality and able to serve your purpose. Just select the one that is suitable for you and get it.

Incredible for somebody looking to decrease the mess in the workshop, the metal saw from the Evolution Power Tools is advertised as a multi-reason instrument with the capacity to slice through metal, plastic, wood, and aluminum without changing the sharp edge. The flexibility makes it one of the most outstanding metal cutting saws available and kills the need to utilize numerous saws.

If you have more to know about metal cutting, saws are any other power tool, feel free to write to me. I’ll definitely try to help you on that topic.

About This Writer

David Rowan Author

Hello, I am David Rowan. I am a professional contractor with 10 years of experience in home building, different tools used, construction, home remodeling, and other home improvement work. I have already built many custom homes and continued to do several woodworking projects along with how to deal with all categories of tools.

Hello, I am David Rowan. I am a professional contractor with 10 years of experience in home building, different tools used, construction, home remodeling, and other home improvement work. I have already built many custom homes and continued to do several woodworking projects along with how to deal with all categories of tools.

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